2016 klx110 manual clutch kit installation

However, if installation or assembly sequence is given in this service manual, follow it. Install instructions klx110 hydraulic manual clutch. However, the similarities between the two end there. Its much easier to install with no hassles of bleeding lines and you never have to worry about the loss of. Primary clutch removal washer klx110 manual clutch kits eliminating the centrifugal clutch from the crank shaft removes more than 2 lbs of spinning mass allowing for faster engine response. Kawasaki klx110 service manual pdf download manualslib. Tb manual clutch kit for all klx110 semi auto clutch models 012119 update weve improved this manual clutch kit by replacing the old lever with a much higher quality adjustable on the fly lever and a taller pushrod. Converts 3speed semiauto clutch to a 3speed manual clutch. Kawasaki 2002 2016 klx110 klx110l vortex cat5 aluminum 420 rear sprocket 2957 fits.

Motorcycle parts for kawasaki klx110 for sale ebay. Please make sure the oil level site glass is properly installed with good quality silicone sealant. How to install heavy duty clutch kit from tboltusa. View and download kawasaki klx110 owners manual online.

It is required to mount ksr110klx110 sp takegawa hydro clutch conversion kit, or aluminum diecast manual clutch cover at the same time. This new manual clutch kit is trail bikes latest performance offering for the klx110drz110. Install the last friction plate a fitting the tangs in the grooves on the housing as shown. This product is to be used in conjunction with manual andor hydro clutch conversion kit only. Kawasaki klx110l klx 110 l 20102017 graphics kit creatorx decals stickers sxs price. Eliminating the centrifugal clutch from the crank shaft removes more than 2 lbs of spinning mass allowing for faster engine response. Install instructions klx110 long travel fork damping rods. I see where they make kits to turn the automatic clutches into semi automatic, but wondering what i need to take the manual to be semi automatic still have clutch lever but have. Kawasaki ksr 110 klx 110 manual hand clutch conversion kit. Sep 22, 2018 this new manual clutch kit is trail bikes latest performance offering for the klx110drz110.

This is not a full manual clutch, your motorcycle will still be able to idle with the clutch out and in gear. Upgrade actuator button for manual clutch kit for klx110drz110. Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. Clutch auto clutch manual right side engine components kick starter engine removal and installation. This is a combo brake kit, so the stock foot pedal still works this is a must for busitng combos from the stunt pegs, or the seat. Wheels, tires, final drive oem aftermarket universal. Shop to find 2016 kawasaki klx110 oem and aftermarket parts. The kawasaki klx110 manual klx110l manual features online access to detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and compiled by a veteran kawasaki dealer trained motorcycle technician. All the performance parts install exactly like the stock oem parts with the exception of the manual clutch kit instructions below.

Page 1 klx110 klx110l motorcycle service manual page 3. Like hydraulic actuated clutch kits on the market today, this kit uses the stock clutch. Installation of this kit requires the disassembly and assembly of the clutch, and other work. Navigate your 2016 kawasaki klx110l clutch schematics below to shop oem parts by detailed schematic diagrams offered for every assembly on your machine. Clutch removal klx110d 516 clutch clutch if the oneway clutch and race dropped from the primary clutch housing, install it as follows. Install clutch cable bracket on case when installing new clutch cover. The hydraulic clutch kit works perfectly and does not screw up anything. Kawasaki klx110 110l online motorcycle service manual.

Carburetor for kawasaki klx110 klx110l 2002 2016 fits. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to his kx65 as far as learni. Oem is an acronym for original equipment manufacturer, which means that the 2016 kawasaki klx110l clutch oem parts offered at are genuine kawasaki parts. The components are lighter, stronger and perform better than oem. Ive owned the bike since new and im starting to mod it. Asv c6 series pro model cable clutch lever w perch cdc606px.

Primary clutch removal washer klx110 manual clutch kits. This kit also allows for the use of the 6 disc heavy duty clutch kit. Install instructions klx110 tapered steering bearings. Put the oneway clutch a in the clutch housing halfway with the rotation mark b facing. Klx110 pit bike build manual clutch all pit bike parts tbparts for more s. Kawasaki klx110l 20102021 complete graphics kit grey arrow. General information quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removal installation crankshafttransmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j frame 14 j electrical system 15 j appendix 16 j this quick reference. Since installation of this kit is beyond the control of bbr motorsports, inc, we cannot accept responsibility for misuse or improper installation. No special machining needed for the installation of this kit as this is the new design out by takegawa with the. It s much easier to install with no hassles of bleeding lines and you never have to worry about the loss of. Mar 20, 20 hey im looking for a manual clutch kit for my 2007 klx 110.

Klx 110 semi auto clutch installsemi auto vs manuel clutch thanks to tbolt for making this video possible if you need any pitbike parts check out tbolt tell. Hydraulic clutch conversion kit ksr110klx110 manual clutch cove photo. New ttr110 gytr full manual clutch kit for sale planetminis. It allows the rider to control the rear brake from a lever on the handlebars. Drz110 klx110 manual clutch kit full manual tbw0343. My son has been using the kit for a couple of years now, and other than breaking a clutch lever from crashing, the kit has been bulletproof with zero affect on reliability. Kawasaki klx110l cyclepedia printed motorcycle service manual.

Hydros are mad easy to work if you run a tb cable clutch kit run the lever in towards the bar pad, and have the ball on the lever in themiddle of the grip. Trail bikes does not offer any installation instructions with there products. Due to the current global pandemic crisis, bikebandit has seen a large increase in internet traffic through our website, and is also experiencing a large increase in customer. Note parts locations and cable, wire, and hose routing during removal or disassembly so they can be installed or assembled in the same way. Klx110 extended clutch cable l models 20102021 regular price. The hydraulic magura hymec clutch actuation system must under no circumstances be combined and used with parts clutch lever, hose, etc. Our detailed 2016 kawasaki klx110l clutch schematic diagrams make it easy to find the right oem part the first time, whether youre looking for individual. Trail bikes manual clutch kit, black billet case cover not for stock side cover. This kit is intended to work with a hydraulic manual cluch such as bbrs hydraulic clutch conversion kit pn 555klx1101. Kawasaki klx110 178cc big bore kit klx 110 tb parts bbr price. If you do decide to install them yourself, you will need the klx110 service manual.

Kawasaki ksr klx 110 drz 110 manual clutch conversion kit. Install the clutch spring plate a with the springs and spring bolts temporarily and fit the clutch hub and plate assembly into the clutch housing b. This kit is intended only for use on offroad motorcycles. Tardsquad brings you another installment of the klx 110 build series. Some aftermarket exhausts may obstruct the cable bracket. How to install heavy duty clutch kit klx 110 cycle therapy youtube. The klx 110 rear hankbrake kt is a bolt on, remote rear brake setup. Trail bikes manual clutch kit klx110 regular price. Kawasaki klx110 4 out of 5 stars 24 24 product ratings plastic fender fairing kit kawasaki klx 110 klx110 kx65 kx 65 suzuki drz 110. Page 1 klx110 motorcycle service manual page 3 quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removal installation crankshaft transmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j electrical system 14 j troubleshooting 15 j this quick reference guide will assist you in. Do the installation work properly referring to a kawasakis instruction manual for the relevant motorcycle. Install tb manual clutch kit with primary clutch removal spacer. Kawasaki klx110 drz 110 billet black cover for manual clutch kit.

Genuine parts give 2016 kawasaki klx110l clutch owners the ability to repair or restore a broken down or damaged machine back to the condition it first appeared in on the showroom floor. Unlike other similar kits on the market, this kit includes a 3 plate clutch. You can purchase the klx110 service manual at any kawasaki dealer. Kawasaki 2002 2016 klx110 klx110 vortex racing 420 front sprocket 14 tooth fits. The core manual clutch helps reduce clutch fade, with a more consistent and improved lever modulation. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to his kx65 as far. Kawasaki klx110 stock bore complete gasket seal kit klx 110 drz fits.

Super easy install and everything i needed was included in the kit. Tbparts drz110klx110 manual clutch kit tbw0343 clutch. Plastic fender fairing kit kawasaki klx 110 klx110 kx65 kx 65 suzuki drz 110 fits. Got the tbolt full manual clutch kit for the pitbike. At first we retained the centrifigul secondary clutch the automatic part.

Klx 110l needs simultaneous mounting of sp takegawa aluminum diecasting manual clutch cover. Install tb manual clutch kit with primary clutch removal spacer 1. When the primary gear is used on a klx 110, it makes the bike fully manual and eliminates the centrifugal clutch resulting in an 8 lb. This is a plug and play kit, all necessary parts for the conversion are included. The new manual clutch kit is trail bikes latest performance offering for the klx110drz110. Install tb manual clutch kit with primary clutch removal. Install instructions klx110 primary clutch removal kit. Its much easier to install with no hassles of bleeding lines and you never have to worry about the loss of hydraulic fluid during a ride or race.